| INDUSTRIAL CHEMICALS & PRODUCTS |
| "ACI" No. 100 Aluminum Corrosion Inhibitor |
| Davies "ACI-l00"
is an ideal product for any aluminum die cast manufacturer. Using "ACI-100"
solution following any water contact operation, such as machining, washing,
etc. prevents white rust formation. Many die casters have water test tanks,
where leakage tests are performed. "ACI-100" can be added directly to these
tanks to prevent ensuing white rust formation following testing. This product
is effective for aluminum castings and also non-cast aluminum. "ACI-100"
working solutions are clear and water-white, and compatible with many water
conditions. [ Inquire
]
DIRECTIONS – Normal use solution of "ACI-100" are ½ -2% in water, with a good starting point of 1% by volume. This is equivalent to 1 gal. "ACI-100" per 100 gal. of water. Concentration may vary due to aluminum composition, operation, part configuration, and water conditions. The concentration of "ACI-100" in water is easily tested with the Davies Dissolved Solids Meter. Aluminum parts can be immersed in "ACI-100" solution directly following machining or washing while still wet. Contact time will vary with metal type, part configuration, agitation, and degree of protection desired, and must be determined on site for the specific operation. "ACI-100" solutions are effective at room temperature, or may be heated to decrease drying time. |
| "BACTERIA-BAN #320 TABLETS" PREMEASURED TABLETS STOP BACTERIA GROWTH IN METAL WORKING FLUIDS |
| Davies "Bacteria-Ban
#320 Tablets" prevents the growth of those microorganisms (bacteria)
which cause rancidity in metal working fluids, especially oil based products.
These tablets are most convenient and easy to use; no measuring is necessary.
This protection, in conjunction with Davies tramp pads to remove excess
tramp oil, greatly extends the fluid life, and maintains the fluid clean
and operating correctly which lengthens tool life, increases machine productivity,
and reduces downtime. [ Inquire
]
DIRECTIONS – To effectively control rancidity, "Bacteria-Ban #320 Tablets" are added on a weekly schedule. For normal contamination, one table (1 oz.) is used per 25 gal. of diluted fluid; if the system is extremely fouled, use 2 tablets per 25 gal. of fluid. Protection is most effective when added on a Friday or before a brief shutdown period. After the tablet is added, the fluid should be fully circulated for an hour before shutdown. |
| "BIO-TREAT" NO. 300 BACTERICIDE FOR METAL WORKING FLUIDS |
| Davies "Bio-Treat 300"
is a highly effective bactericide designed for machining fluid sump application.
With a proper treatment program, machining fluids under normal conditions
can have greatly extended life. Even under abusive fluid conditions, such
as hydraulic system leaks and other ‘tramp oil’ contamination, "Bio-Treat
300" can extend fluid useful life. [
Inquire
]
DIRECTIONS – For severely contaminated systems, add 13-38 fl. oz. Of "Bio-Treat 300" per 100 gal. of fluid. Under normal operating conditions, add 1.3-2.6 fl. oz. Per 100 gal. of fluid. A good habit to follow is to add "Bio-Treat 300" every Friday morning, thus allowing sufficient time to disperse in the fluid prior to a weekend of inactivity. |
| "BURNISHING COMPOUND" NO. 100 |
| "Burnishing Compound
#100" concentrates biodegradable blend of high quality coconut oil
amine condesate modified with a carefully selected amine chelate. "Burnishing
Compound #100" is sold to chemical manufacturing companies for formulating
lubricants and as a corrosion inhibitor in many varied applications. It
is used tin formulations in metal industry for burnishing, cutting, stamping,
drawing and cold rolling operations. It is also used in formulating conveyor
lubricants.
"Burnishing Compound #100" is used with both vibratory finishing and tumbling for cleaning stainless steel and aluminum small parts, such as fishing tackle and fishing rods, hardware, etc. A superior, fact-acting and thoroughly effective product. Use 1 to 3 ounces for each 5 gallon of water. [ Inquire ] |
| DAVIES "CHAIN-LUBE" GREASELESS CONVEYOR BELT LUBRICANT |
| A highly concentrated greaseless lubricant base with built-in glycerized rust –inhibitor and foam retarder. Merely add water to this base to make an economical liquid lubricant. Works effectively under all water hardness conditions, speed, machine temperatures, and carbonation. Reduces glass breakage, chain-drag, toppling, and many other bottle-line troubles. [ Inquire ] |
| "DEBURR #225" VIBRATORY FINISHING COMPOUND |
| Davies "DeBurr #255"
represents a quality, general use compound for vibratory finishing and
other mass finishing processes. This product boasts of outstanding cleaning
and corrosion protection, with proper foam levels. "DeBurr #255" is compatible
with both ferrous and non-ferrous metal, and is used in batch, automated
batch type, continuous in-line equipment and blow through systems. Good
results are obtained with abrasive and non-abrasive media, steel, plastic,
and ceramic media. "DeBurr #255" is used as a carrier for abrasive additives.
[
Inquire
]
DIRECTIONS – "DeBurr #255" is used in the range of ½-2 ounces per gallon of water, depending on soil load and severity, water conditions, and various equipment and processing conditions. The flow through dispenser system is the most common mean of feeding compound. A chemical pump or venturi injector is used to add "DeBurr #255" to a water line, which feeds a supply manifold on the finisher, and constantly adds compound solution as the parts are being finished. Proper dilution and flow rate is critical in obtaining results in a proper time frame without waste. |
| DAVIES "DEEP-DRAW 150" INDUSTRIAL FORMING LUBRICANT |
| Davies "Deep-Draw 150"
low viscosity drawing oil is designed to replace the conventional heavy
weight oils. A unique blend of oils and additives allows for the use of
a thinner oil even in multiple strike operations. "Deep-Draw 150" extreme
pressure and lubricity additive package eliminates any die build up and
galling, even with the softer metals such as copper and brass. For fast
cleaning, to remove lubricant residue, and alkaline degreaser like "Grease-Off"
will provide outstanding results. [
Inquire
]
DIRECTIONS – "Deep-Draw 150" is made to be applied by hand via a roller or brush, or in a flood, dip or wick application. |
| DAVIES "DEEP-DRAW 155" INDUSTRIAL LUBRICANT |
| Davies "Deep-Draw 155"
low viscosity (435 sus) drawing oil is designed to replace the conventional
heavy weight (1400 sus and greater) oils. A unique blend of oils and additives
allows for the use of a thinner oil even in multiple strike operations.
"Deep-Draw 155" extreme pressure and lubricity additive package eliminates
and die build up and galling even with softer metals such as copper and
brass. Special additives have been scientifically blended to allow for
easy cleaning. In some cases, cleaning can be done with plain water. However,
for even faster cleaning, an alkaline degreaser like "Grease-Off" will
provide outstanding results. [ Inquire
]
DIRECTIONS – "Deep-Draw 155" is made to be applied by hand via a roller or brush, or in a flood, dip or wick application. |
| DAVIES "DEEP-DRAW 300" SYNTHETIC FORMING COMPOUND |
| DIRECTIONS - "Deep-Draw 300" can be applied via the normal roller, brush, wick, flood, or drip application procedures. Removal of residual "Deep-Draw 300" is easily done with water based spray or immersion cleaning. [ Inquire ] |
| DIP TANK COMPOUND NO. 100 FOR AUTO AND TRUCK CHASSIS AND REPAIR PARTS |
| Davies "Dip Tank Compound" No.
100 is a fast acting concentrate. Oil and Dirt is quickly loosened
due to specially developed penetrant. Davies "Dip Tank Compound No. 100
is free from all fumes. [ Inquire
]
DIRECTIONS - May be increased or decreased depending on degree of soil load. Steel and Iron Parts – 8 oz. Per gallon of water in dip tank at 180° F. Aluminum Parts – 1 ½ oz. Per gallon water in dip tank at 160° F. Hand Scrubbing of Parts – 2 oz. Per gallon water and use rubber gloves. |
| "D. W. 40" RUST-BUSTING PENETRATING OIL |
| LABOR SAVINGS --- CUTS MAINTENANCE
COSTS
Penetrates – Will loosen rust-frozen parts right now---Keeps operating controls and linkage working freely. Protects – Deposits a corrosion resistant, invisible protective barrier against moisture and other contaminants. Cleans – Drives away dirt, grime, caked grease and oil. Lubricates – assures friction free operation --- finds and stops squeaks that oil or grease can’t reach. Davies "D.W. 40" Penetrating Oil offers outstanding penetration and ‘rust-busting’ of frozen and rusted parts, in an economical bulk package. "D.W. 40" is used in garages, machine shops, airports, factories, marinas, schools, shops, farms, and homes – any place where rusted and frozen nuts, bolts, etc. are a problem. [ Inquire ] DIRECTION – Spray or dip frozen parts with "D.W. 40". Tap joint lightly and allow a few seconds for adequate penetration. For heavy rust, repeat as necessary. |
| "EASY-TAP" NO. 100 TAPPING FLUID |
| Apply a few drops to tool as it contacts
work and as pressure build up. "Easy-Tap" immediately breaks down surface
tensions and adhesions. Improves surface finish by eliminating scuffmarks,
produces a cleaner, truer thread, releases stuck taps and stops tool breakage.
Quick evaporation leaves a clean surface. [
Inquire
]
Do not use on aluminum or plastics. |
| "EASY-TAP" #200, THICK, HEAVY DUTY TAPPING, THREADING OIL |
| Davies "Easy-Tap 200" is a
heavy duty, tapping, threading oil, designed for manual lubricant feed.
Because of its excellent lubricity and EP properties, it is ideal for most
severe machining, however, it can be used for all types, including: drilling,
boring, milling, turning, planing, broaching, hobbing, etc. "Easy-Tap 200"
is fed either manually or with a pump sump system to point of machining.
Special additives maintain boundary and integral lubricity to prevent weldment
of tool to stock, thus increasing finish and tool life.
[ Inquire ] "Easy-Tap 200" is ideal for carbon steel, cast iron, tool and other hardened steel, brass and other yellow metals, stainless steel, and chrome alloys. |
| "ENVIRO-SOLV 440" Natural Cleaning Solvent |
| Davies "Enviro-Solv 440" features strong solvent action, with all-natural ingredients. As this solvent blend is extracted from natural sources, they are fundamentally safe for the environment, and are completely biodegradable. “Enviro-Solv 440” is an ideal solvent to use outdoors, where product may contact the ground. [ Inquire ] |
| "FOAM-X" A-115 HIGH PERFORMANCE INDUSTRIAL DEFOAMER |
Davies "Foam-X A-115" offers
the best of current technology in effective foam control. This product
offers essentially spontaneous foam knockdown and excellent hold-down (after
reagitation). "Foam-X A-115" is non-silicone based and is easy to disperse
in water systems. Applications include –
DIRECTIONS – Final usage dilution can only be obtained via field tests. Some processes may need as little as 100 ppm (1 fl. oz. Per 800 gal.) of "Foam-X A-115" or less and others may need up to 200 ppm (1 fl. oz. Per 40 gal.) or more. |
| "FOAM-X" 491 HIGH PERFORMANCE DEFOAMER |
Davies "Foam-X 491" offer the best
of current technology in effective foam control. This product offers essentially
spontaneous foam knockdown and excellent hold-down (after reagitation).
"Foam-X" is non-silicone based and is easy to disperse in water systems.
Applications include –
DIRECTIONS – Final usage dilution can only be obtained via field tests. Some processes may need as little as 100 ppm (1 fl. oz. Per 800 gal.) of "Foam-X 491" or less and others may need up to 200 ppm (1 fl. oz per 40 gal.) or more. |
| DAVIES "GLUE-X" STRONG SOLVENT-BASED GLUE REMOVER |
| Davies "Glue-X" is highly effective
in removing adhesives used to apply rubber-backed carpeting, asphalt tile,
etc. to subflooring. "Glue-X" will not adversely affect concrete or other
solvent resistant surfaces.
Apply "Glue-X" via cloth, allow to soften the adhesive for several minutes, and remove with dampened cloth. Some brushing may be necessary to remove severe adhesives. Always wear solvent resistant gloves and have adequate ventilation while using "Glue-X". |
| "GREASE-OFF" INDUSTRIAL CLEANER & DEGREASER, HIGH-POWER, SUPER-CONCENTRATED LIQUID DEGREASER, OUT-PERFORMS ORDINARY INDUSTRIAL CLEANERS. |
| Faster Cleaning –
Dissolves even hardened grease and oil deposits instantly.
More Powerful – Cuts through accumulated sludge on machinery metal parts… dissolves dirt, soot, grease and grime deposits on road equipment… makes short work of hardened grease and oil deposits on concrete floors. More Economical – Dilute it. So super concentrated, a 1 to 10 ration can tackle the toughest jobs. Use a 1 to 20 ratio for most daily maintenance tasks. Safer to Use – Non- flammable for safer storage. Non-polluting and biodegradable for safe disposal in sanitation systems. Rust inhibited for safe use on ferrous substances. Instant-action heavy-duty degreaser is especially formulated to tackle the dirtiest industrial cleaning tasks. Dissolves and emulsifies grease and grime immediately… even those hardened deposits on concrete floors. Cuts through accumulated sludge on machinery, road equipment, engines, and conveyors. Clean concrete floors and exhaust hoods. Use in dip-tanks for all non-aluminum metal cleaning processes. "Grease-Off" is economical to use. Dilutes with hot or cold water to suit the soil conditions. Though a 1 to 10 ratio is usually adequate for tough cleaning jobs, experiment with greater or lesser concentrations to determine which strength best suits the task. "Grease-Off" heavy-duty degreaser rinses easily with water, without leaving a film. May be applied with automatic scrubbers or conventional methods. |
| "GREASE-OFF" NO. 150, RUST INHIBITED INDUSTRIAL CLEANER & DEGREASER, HIGH POWER, SUPER CONCENTRATED LIQUID DEGREASER, OUTPERFORMS ORDINARY INDUSTRIAL CLEANERS. |
| DIRECTIONS – Dilution is directly dependent on temperature soil severity, and cleaning conditions. At room temperature, dilute 1:8. For Optimum cleanings, heat to 120° F and dilute 1:15. Steel parts clean with "Grease-Off 150" are protected with a water-soluble rust inhibitive film, and should not be rinsed following cleaning. Dilute 1:10 when using as sump cleaner in machine sumps; circulate as necessary, drain and rinse. |
| "GREASE-X" INDUSTRIAL, INSTITUTIONAL, CLEANER DEGREASER |
| Davies "Grease-X" combines
top cleaning features with a most economical price. "Grease-X" costs the
same as the economy cleaner degreasers, but leaves them behind in cleaning
power.
Applications for this product include automotive, industrial, institutional, etc. Grease, oil and soil is softened and floats away. Floor wax is easily stripped away. DIRECTIONS – For heavy degreasing, use as is or dilute up to 5 to 1. For general cleaning use 10 to 1 as starting point. For wax stripping, dilute 5 to 1. All dilutions will vary due to individual cleaning situations. "Grease-X" can be applied by spray, mop, or dip procedures. |
| "IRON-KOTE" NO. 320, INDUSTRIAL CLEANER, PHOSPHATIZER |
| Davies "Iron-Kote 320" is a
most effective cleaner, phosphatizer. It is mixed with hot water and applied
via pressure washer or steam cleaner onto ferrous metal surfaces. Medium
shop oils and soils are removed with the cleaning action and a sturdy,
phosphate coating remains on the surface, providing an ideal base for positive
paint adhesion. "Iron-Kote 320" is an ideal spray product for any ferrous
metal part that is painted. This product incorporates increased amounts
of detergents to allow better cleaning for more severely soiled parts than
does "Iron-Kote 340". "Iron-Kote 320" is highly buffered to allow higher
concentrations (1-2 fl. oz. Per gal.) to be used.
DIRECTIONS - "Iron-Kote 320" is used at 1-2 oz. Per gal. of water @ 120° -180° F. The ideal dilution pH is 4.5 with a usable range of 4.0-5.0. Contact time should be ½-2 minutes, depending on cleaning severity, equipment and part. For extremely severely soiled parts, precleaning with "DC-99" is suggested. Parts cleaned with "Iron-Kote 320" need not be rinsed prior to painting. Davies conductivity meter can be used to field test concentration. |
| "IRON-KOTE" NO. 340, INDUSTRIAL CLEANER, PHOSPHATIZER CONCENTRATE |
| Davies "Iron-Kote 340" is a
most effective cleaner, phosphatizer. It is mixed with hot water and applied
via pressure washer or steam cleaner onto ferrous metal surfaces. Medium
shop oils and soils are removed with the cleaning action, and a sturdy,
phosphate coating remains on the surface, providing an ideal base for positive
paint adhesion. "Iron-Kote 340" is an ideal spray product for any ferrous
metal part that is painted.
DIRECTIONS – "Iron-Kote 340" is used at ½ to 1 oz. Per gal. of water @ 120° - 180° F. The ideal dilution pH is 4.5 with a usable range of 4.0-5.0. Contact time should be ½-2 minutes, depending on cleaning severity, equipment and part. Field testing is easy with Davies "DS Meter" or drop test kit. |
| PARTS CLEANING WITHOUT CHLORINATED SOLVENTS |
| Parts cleaners and water-based cleaning fluids are today’s better alternative to chlorinated solvents. Choose from a wide variety of features, specifications, sizes and options - - from an economical Davies drum to large, automated Davies "Turbo-Wash" spray cleaning with high pressure spray and flooding technique. Completely non-abrasive action is ideal for cleaning precision-machined parts . . . No Mess fluid changeover. Exclusive detergent neutralizer system allows low cost, do-it-yourself treating of used fluid to meet local and federal regulations for sewer disposal. |
| DAVIES "KLEEN-SOL" NO. 700 FLUID CONCENTRATE ADDITIVE |
| "Kleen-Sol No. 700" washes away most oils, grease, varnish, carbons, oxalates, soils, rust, etc. formulations for ferrous and non-ferrous metals; carbon and alloy steels; plus most metals, plastics and rubbers. Completely biodegradable and non-flammable. |
| "KOIL-BRITE", CONDENSER COIL CLEANER |
| "Koil-Brite" is a special blend
of acids and penetrating agents for coil cleaning that will immediately
dissolve and clean all contaminates from inner coils with foaming action
that pushes outward allowing both surfaces of coils be clean simultaneously.
It is not harmful to equipment.
DIRECTIONS –
|
| "KOIL-KLEEN", EVAPORATOR COIL CLEANER |
| "Koil-Kleen" is especially
made for cleaning A/C evaporator coils of any size. "Koil-Kleen" will mix
with condensate, eliminating slime, dirt and lint through the condensate
area and is thoroughly rinsed off by the condensate water.
"Koil-Kleen" is also excellent for cleaning temporary or permanent filters and widely used for the cleaning of the electronic air filters. DIRECTIONS – Dilute one 91) part "Koil-Kleen" with six (6) parts water and apply with low or high pressure spraying device to "air in" side with unit or system operating. Apply directly to coils saturating thoroughly. For large walk-in air handlers, saturate coils thoroughly with system off - - get out and turn on system. For cleaning temporary or permanent filters. Dilute one (1) part "Koil-Kleen) to 10 parts water and flush. For cleaning electronic air filters. Dilute one (1) part "Koil-Kleen" to 12 parts water. Agitate well and rinse thoroughly with water after 10 - 20 minutes. |
| "KUTSOL" NO. 100, HEAVY DUTY ALL-PURPOSE METAL WORKING FLUID |
| "Kutsol 100" is a premium oil
base, all-purpose metalworking fluid, designed for a multitude of metalworking
operations such as tapping, surface broaching, reaming, boring, milling,
turning, sawing and grinding, etc.
"Kutsol 100" contains anti-weld and lubricity additives to enhance machining performance. "Kutsol 100" is fortified with several bacteria controlling agents which greatly extend the life of the fluid by preventing growth of the microorganisms which cause rancidity in metalworking fluids. "Kutsol 100" outperforms Trimsol in finish, tool life and sump life. DIRECTIONS – "Kutsol 100" dilution in water depends on the machining operation, type of metal, finish requirements, and expected tool life. Dilutions of 1:5 to 1:60 with water are possible with "Kutsol 100". A suggested starting point dilution would be 1 part ("Kutsol 100") to 25 parts water. The best way to determine the right dilution is through the actual field trial. Dilute "Kutsol" 1:40 for grinding. |
| "KUTSOL 200", HEAVY DUTY SEMI-SYNTHETIC MACHINING FLUID |
| Davies "Kutsol 200" represents
the forefront of machining fluid technologies. The finest qualities of
soluble oils and synthetic systems are incorporated one package to create
a premium machining coolant. The superior lubrication and rust protection
of "Kutsol 200" are achieved through the oil phase. While high levels of
cooling and bioresistivity are maximized through the synthetic phase. "Kutsol
200" contains no nitrates chlorine, phenols or phosphates and is safe for
all metals.
DIRECTION – "Kutsol 200" is diluted with water from 1:10 to 1:30, depending on machining severity and type of metal. A good starting point is 1:20, but correct product dilution can only be made by an actual field trial. |
| "KUTSOL" NO. 300, HEAVY DUTY ALL-PURPOSE METAL WORKING FLUID |
| A suggested starting point dilution would be a part "Kutsol 300" to 25 parts water. The best way to determine the right dilution is through the actual field trial. Remember that "Kutsol 300" is always added to water! |
| "KUTSOL 500", GENERAL PURPOSE METALWORKING FLUID |
| "Kutsol 500" is a soluble oil
metal working fluid. It is designed for those where economy of price versus
manufacturing cost is of prime concern. "Kutsol 500" does not contain the
premium extreme pressure or lubricity additives found in "Kutsol 100" and
"Kutsol 300". It is recommended that "Kutsol 500" be used in light to moderate
machining operations and not on harden steels, stainless steels or exotics.
DIRECTIONS – Dilutions of 1:10 to 1:30 are possible with "Kutsol 500", depending on the machining operation. The best way to determine the right dilution is through the actual field trial. |
| "KWIK-STRIP" NO. 400 PAINT REMOVER |
| "Kwik-Strip #400" Fast acting
all-purpose – all-surface – all-finish paint and varnish remover that literally
"peels off paint" in a matter of minutes.
"Kwik-Strip" is not to be confused
or compared with the "wash-off" paint removers containing caustic chemicals
and strong alkalies, as "Kwik-Strip" does not raise the grain, bleach the
wood or remove the natural stain, so desirable in fine wood finishes. "Kwik-Strip"
contains no acid and requires no "after-wash" before painting the surface.
No long drying time as with the water-washes, as "Kwik-Strip" cleans completely
and dries quickly. It’s the new "workless way" to quickly remove any finish
from any surface. Three times cleaner – five times fast. Quicker-easier-safer
as "Kwik-Strip" is non flammable.
|
| "LONG-KUT" METALWORKING FLUID EXTENDER |
| Davies "Long-Kut" is an effective
additive that helps to extend metalworking fluid life. This results in
savings of fluid, labor, etc. "Long-Kut" is effective in both synthetic
and soluble oil systems. Swarf and fine chips are settled faster when the
coolant is treated.
"Long-Kut" actually enhances machining by acting as an EP agent between tool and stock, minimizing weldment and increasing tool life. Sump odors are minimized by "Long-Kut" chemically bonding with odor causing agents and neutralizing their effects. "Long-Kut" is also used to enhance sump cleaning by treating fluid 3 days prior to cleanout. [ Inquire ] DIRECTIONS – "Long-Kut" is typically used in the treatment range of 6-12 fl. oz. Per 100 gal. of machining fluid, depending on fluid and machine microbial conditions. Also, different coolants will exhibit different requirements for "Long-Kut". Operators will experience no irritation due to even three times recommended dosage and will not be able to detect "Long-Kut" presence. |
| MACHINING FLUID CONCENTRATES |
| The D. W. Davies & Co., Inc.
,
has a most complete line of machining fluids, both synthetic and soluble
oil. There are many application overlaps where several products could be
appropriate; these circumstances are generally settled by customer preference.
Our "Kutsol" products are soluble oil concentrates, designed to give outstanding
lubricity, surface finish and rust protection. Our synthetic products are
"Mira-Kool" (grinding, misting) and "Lubra-Kool" (general machining). Soluble
oils have more lubricity than synthetics and can produce superior surface
finish at lower concentrations. Synthetics do not contain oils, dilute
to clear solutions, are easily disposable and, if not contaminated, can
be discharged to drains. There are brief product descriptions below and
a chart to aid in product selection.
"Kutsol 100 & 300" Because there is so much overlap between these two products, they will be discussed together. "Kutsol-100" has more EP (extreme pressure) additives than does #300 and is thus suited for more severe machining operations, such as; tapping, threading and broaching. "Kutsol-300" has been designed to be ‘multimetal functional’, ferrous, aluminum, yellow metals, (copper, brass, etc.) and "Kutsol-100" is intended for ferrous metals (stainless steel, cast iron, sintered iron and exotic composites). Both products are used in similar concentrations (see chart) and both products are used in grinding. The general rule on "Kutsols" is: use #100 for the more severe machining operations and for the harder, exotic metal stock. Use #300 for more general machine use and for mutimetals. "Mira-Kool" is our blue chip, synthetic grinding coolant concentrate. Most flood coolant grinding utilizes synthetics and "Mira-Kool" performs will in virtually all types of grinding. If your customer is doing grinding and needs a synthetic, this is the product. "Mira-Kool" can also be used for mist lubrication in general machining. "Lubra-Kool" is for your customer
who does general machining and prefers using a synthetic. This product
is fortified with boundary and EP lubricity additives and offers outstanding
performance, with the advantage of being a synthetic. "Lubra-Kool" has
greater lubricity than "Mira-Kool" and is made for general machining.
|
| "LUBRA-KOOL"ALL PURPOSE SYNTHETIC MACHINING FLUID |
| Davies "Lubra-Kool", a synthetic
machining lubricant, is designed to cover a wide spectrum of machining
applications. Machining operations, such as milling, drilling, cutting,
etc. all apply to "Lubra-Kool". A wide variety of stock metals can be machined
with this versatile coolant. Surface finish and tool life are maximized
due to the unique E.P. properties of this product. A synergistic blend
of components has been formulated to achieve optimum lubricity, EP, and
corrosion protection. "Lubra-Kool" has been fortified with effective microbicides
to resist bacterial and fungal growth which will promote longer fluid life.
The specific gravity of "Lubra-Kool" is 1.05 and pH is 8.5. [
Inquire
]
DIRECTIONS – The dilution of "Lubra-Kool" depends on the severity of the machining operation, metal type, and other machining conditions. A good starting dilution is 1:20. Concentration may need to be adjusted to fit individual machining operations. Concentration is easily measured with standard refractometers, with typical readings in the 1-3% Brix units range. |
| "MMC-200" INDUSTRIAL MULTI-METAL CLEANER |
| Temperature: Hot water (120° -160° ) is recommended for faster and more thorough cleaning. However, "MMC-20" is also effective at room temperature. [ Inquire ] |
| "METAL-KLEEN" NO. 200 PH NEUTRAL INDUSTRIAL CLEANER |
| Davies "Metal-Kleen #200" is
a highly concentrated industrial cleaner, specifically designed to have
a neural pH but has outstanding soil penetration and suspension capabilities.
"Metal-Kleen #200" is a multi-metal (Aluminum, Zinc, Copper, Steel) safe
and will prevent flash rusting with ferrous metal. A unique property of
"Metal-Kleen #200" is its ability not to interfere with paint adhesions
which make this the product of choice when phosphatizing is not an option
due to waste water regulations. [ Inquire
]
DIRECTIONS – Immersion Tank: Typical dilution is in the 1:10 to 1:40 range. A good starting point is 1:20. Ideal temperature is 120° - 160° F. Steam/Power Washer: Typical dilution is in the 1:40 to 1:50 range. A good starting point is 1:50. Ideal temperature is 140° - 180° F. "Metal-Kleen #200" is effective in cold water in both applications, but cleaning is enhanced at higher temperatures. |
| "MIRA-KOOL" NO 100 SYNTHETIC GRINDING COOLANT |
| Davies "Mira-Kool 100" is an
excellent all-purpose synthetic grinding fluid. This hybrid blend has been
designed for all types of grinding including surface, blanchard and centerless.
The specific components of "Mira-Kool" are synergistically formulated for
optimum performance with all types of metals. The special additives used
inhibit corrosion and micro-organism growth while providing outstanding
surface finish. [ Inquire
]
DIRECTIONS – "Mira-Kool" is diluted with water 1:20 to 1:40 depending on severity of grinding and type of metal used. A good starting point is 1:30 for general grinding. Field testing of "Mira-Kool" is fast and easy with a standard refractometer, with typical readings in the 1-3% Brix units range. |
| "OIL-ZORB" SOCK ABSORBENT |
| Little leaks in plant machines have
been with us since the beginning of the Industrial Revolution. Many of
these leaks are hard for you to find. And with heavy production schedules
and tight maintenance budgets, you can’t always afford to shut down just
to fix a leak.
So what can you do? You have a guy grab a bag of dirty clay chips and throw them around the leak. While he’s at it, he pitches a few more scoops down for good measure. There you go, at least no one will fall on an oil slick until next time you pull PM on that machine. But the problem is just beginning. When you throw all that clay around, the grit and dust goes everywhere. It’s no one’s fault, but the loose chips get into the moving parts on your machines and all over your finished product. Dirt and oil may mix just fine . . . but dirt and machines don’t. Stop and think about it for a second. Would you lift the hood of your care and throw a shovel of clay on the engine? Or how about pulling a wheel and rubbing dirt all over the brake lining. Of course you wouldn’t, you’d ruin everything real quick. Fortunately, there’s a better choice than using damaging clay. "Oil-Zorb" - - - it’s a sock filled with a highly absorbent material and it conforms to practically any machine shape, staying neatly tucked at the base of your equipment. Each 40 inch "Oil-Zorb" will absorb nearly 2 quarts of fluid. And best of all, it does this absorbing with no effort on your part. You don’t have to shovel it, sweep it, or break your back moving it around. Just lay it in place near the source of a leak and watch it go to work. "Oil-Zorb" was designed to eliminate the dust and grit that you get with clay. Since the absorbent is contained in a tightly-knit sock, the changes for loose dirt flying around are next to nothing. Insure your machines against premature
death. Get a clean and dry shop floor without killing your equipment with
dirt.
|
| "PAINT PREP NO. 100 |
| Davies "Paint Prep 100" is
a most effective cleaner/phosphatizer. Medium shop oils and soils are removed
with fast cleaning action. A sturdy phosphate coating remains on the surface
providing an ideal base for paint adhesion. "Paint Prep 100" is an ideal
substitute for solvent cleaners such as xylene or mineral spirits. "Paint
Prep 100" is non-flammable and fast drying with no discernible odor. This
product contains no hazardous ingredients and is appropriate for multi-metals
(steel, iron, aluminum, zinc, copper, brass).
[ Inquire ] DIRECTIONS – Wipe on to soiled surface. Allow to air dry and paint. No mixing, no rinsing is necessary. "Paint Prep 100" is biodegradable and easily disposed of. |
| "RUST-GUARD" NO. 252 WATER DILUTABLE RUST PREVENTATIVE CONCENTRATE |
| Davies "Rust-Guard 252" is
a concentrated, water dilutable, rust inhibitor with many special features.
Its high concentration allows up to 1:40 dilutions, and an easy to use
test kit is available for accurate testing. Rust protection is for one
to four months, indoor storage, depending on metal type and conditions.
A unique combination of organic and inorganic rust inhibitors are used
to build "Rust-Guard 252". Resulting rust preventative coating is readily
removable with standard alkaline cleaners, or can be machined without cleaning.
DIRECTIONS – "Rust-Guard 252" is diluted from 1:10 to 1:40, depending on contact time and process conditions. For short contact times and for maximum rust protection, stronger dilutions are necessary. Dip application is best but "Rust-Guard 252" can be spray applied. With dip application, sufficient circulation and contact time is necessary for adequate protection. |
| "RUST-KOTE" INDUSTRIAL RUST CONVERTER & PROTECTIVE COATING |
| Davies "Rust-Kote" is an ideal
maintenance product for anyone with steel machines or equipment. This product
converts rust to a black, protective coating. This impervious coating is
an ideal primer for further paint, or can be left as a finish coat, which
will provide excellent rust protection. "Rust-Kote" is a durable, industrial
quality and will out-perform ‘hardware store’ type products. [
Inquire
]
DIRECTIONS – Remove soil and loose rust with light brushing. Neither sand blasting nor acid cleaning is necessary. Apply "Rust-Kote" via brush to prepared surfaces. The residual rust will be converted to a black, tough coating after 24 hour cure, or leave as is for durable black finish. "Rust-Kote" is non-flammable, and clean up is fast with soap and water. One gallon covers up to 500 square feet of surface, depending on porosity. |
| "RUST-PROOF" NO. 301 WATER DISPLACING RUST INHIBITOR |
| Davies "Rust-Proof 301" is
an excellent oil-based, medium term (1-3 months) rust inhibitor. Because
of its unique water-displacing properties, a continuous rust inhibiting
film covers the metal to be protected. "rust-Proof 301" gives 1-3 months
corrosion protection, depending on conditions. The anti-rust film is removable
with a solvent or alkaline cleaner. Treated parts when dry, will have an
invisible, thin film that is not easily noticed. "Rust-Proof 301" will
not offer as good corrosion protection as "Rust-Proof 305", but is better
suited when used as a cleaner-rust inhibitor for lightly soiled parts.
[
Inquire
]
DIRECTIONS – "Rust-Proof 301" is used as is, without dilution. Treated parts can be dipped, sprayed or brushed. Where possible, dip application with agitation, and sufficient contact time, produces the best results. "Rust-Proof 301" exhibits controlled drying rates, dependent on conditions. |
| "RUST-PROOF" 305 LONG TERM CORROSION INHIBITOR [ Inquire ] |
| DIRECTIONS – The recommended procedure for application is with an agitated immersion process. This allows for total coverage and displacement of entrapped air or hidden surfaces. Good rust protection can be realized via spray application. This is the most common procedure used with very large items. For best results, let treated parts air dry before handling. "Rust-Proof 305" is used as is, without dilution. |
| "RUST-PROOF" NO. 500-S LONG TERM INDOOR/OUTDOOR CORROSION INHIBITOR |
| Davies "Rust-Proof #500-S"
is a blend of selected inorganic and organic rust preventative coupled
with a special micro-crystalline wax that offers outstanding rust protection.
Spray, dip, or brush application produces a firm, was like coating that
is ideal for outdoor, as well as indoor storage. The protective coating
will not crack, peel, or chip, even at -10°
F., and is a fire resistant. The coating is easily removed with most cleaning
solvents or hot alkaline water solution. Applications include coatings
for machined parts, mobile home and automotive underbodies, off shore rig,
ballast tank, anchor, and outdoor equipment. "Rust-Proof #500-S" can be
applied directly over rust to prevent further corrosion. Treated steel
can be welded using standard procedures, without coating removal. [
Inquire
]
DIRECTIONS – "Rust-Proof #500-S" is used as is, without dilution, for dip, spray, or brush application. The degree of rust protection is dependent on the thickness of the coating and environment conditions. |
| "RUST-PROOF" 700 LONG TERM CORROSION INHIBITOR |
| Davies "Rust-Proof 700" is
a highly successful corrosion inhibitor designed for long term rust protection
under variable conditions. "Rust-Proof 700" is the product of choice for
manufacturers who ship parts over seas that are partially protected from
the elements. The product leaves a slight oil film that will not affect
painted surfaces and is readily removed with an alkali detergent such as
"DC-99"
or industrial solvents. "Rust-Proof 700" will provide 60 days corrosion
protection in a humidity cabinet and 6 days in the demanding industrial
salt spray test. [
Inquire
]
DIRECTIONS – The recommended procedure for application is an agitated immersion process. Generally, adequate rust protection can be realized via spray application. This is the most common procedure used for large parts. For best results, parts must be dry before applying "Rust-Proof 700" |
| "RUST REMOVER" NO. 755 HEAVY DUTY RUST REMOVER CONCENTRATE |
| Davies "Rust Remover 755" is
a unique blend of acids, detergents, and selected activators designed to
remove heat treat scale or simple rust from carbon steel, cast iron, or
powder metal composite parts. Special penetrants allow the product to penetrate
and thoroughly remove rust. "Rust Remover 755" works fastest at elevated
temperatures with agitation. However, it will also remove rust at room
temperature. Following the rust removal stage, cleaned parts are rinsed
well in an overflowing water rinse, and then treated with a rust inhibitor.
For short term rust protection (days-weeks), use "Rust-Guard 252" water
solution. For long term rust protection, use "Rust-Proof 305" as is. [
Inquire
]
DIRECTIONS Add 1 part "Rust Remover 755" to 1-3 parts of water. For smaller amounts of rust, a more dilute solution can be used. For severe rust deposits, use a stronger solution. Use at room temperature. However, rust is removed faster when solution is heated (120° -140° F) and when parts are agitated. Use rubber-lines plastic, or stainless steel tank for "Rust Remover 755" solutions. Allow parts sufficient soak time to remove desired rust. Place derusted parts in an overflow cold water rinse tank for 3-5 minutes. Place parts in "Rust-Proof 305" for 5 minutes and agitate. Remove and air dry. |
| SILICONE MOLD RELEASE # 205 GEN-PURPOSE RELEASE COATING FOR RUBBER & PLASTIC PARTS |
| Davies "Silicone Mold Release"
is
a highly effective release agent for industrial rubber parts, plastic products,
tires, etc. Davies "Silicone Mold Release" is concentrated and can be diluted
with tap water up to 100 to 1, depending on the application. Continued
use does not cause build up on molds, and does not discolor rubber or plastic
parts. Davies "Silicone Mold Release" not only acts as a release agent,
but will also prevent newly coiled rubber extrusions from adhering together,
while improving the surface appearance. Davies "Silicone Mold Release"
also performs well as a wire and cable lubricant. Davies "Silicone Mold
Release" does not support fungus growth that would damage cable appearance.
[
Inquire
]
DIRECTIONS – Use and proper dilution is best determined by actual applied use. For a starting point, try 50:1 for spray and 25"1 dilution for brush application. |
| "SOAK-KLEEN" 255-M HEAVY DUTY DIP TANK CLEANER FOR STEEL |
| "Soak-Kleen" 255-M is a general
purpose soak cleaner for steel, with excellent cleaning ability. "Soak-Kleen"
255-M emulsifies soils and greases so they don’t redeposit on the cleaned
work. It also is an extremely free-rinsing product.
Free flowing, non-caking granules. Easily soluble in water. Strong detergency for better cleaning. Easily rinsed from work surface. Long solution life. [ Inquire ] DIRECTIONS – "Soak-Kleen" 255-M is used at 6-10 ounces per gallon at temperatures ranging from 120-160 F. Cleaning time is dependent upon the soil type to be removed, and the part configuration. Mechanical agitation will also accelerate cleaning. Ultimate usage concentration and bath temperature will be determined by actual field use. Due to "Soak-Kleen" 255-M having extended solution life, it becomes very economical to use. Besides saving chemical cost, there is also a savings of labor costs with the longer solution life. "Soak-Kleen" 255-M has shown good application in heat treating plants for general cleaning of parts to remove oil, soil, prior to heat treating. A test kit is available for $27.50. However, in the case of most metal cleaning, test kits are not used much. This is because as a bath is used and becomes dirty and cleaner is lost, more detergent is added to obtain sufficient cleaning. When the cleaning bath becomes too dirty, it is dumped, rinsed, and the whole process repeats. |
| "SPATTER-MASK" |
| "Spatter-Mask" is a non-viscous
liquid that can be easily sprayed or brushed on surfaces to be welded.
Application is very easy and fast, due to the controlled consistency of
the product, with less waste compared to conventional pastes or aerosols.
Weld burns and blue smuts are greatly reduced by using "Spatter-Mask".
Weld spatter ("bee-bees") is easily removed with a water rinse. Application
and use of this product is very safe, as it is non-flammable, non-corrosive,
and does not liberate obnoxious fumes "Spatter-Mask" outperforms competitive
anti-spatter products by better protection against spatter adhesion, no
odors, and easier wipe off, spray off after welding. [
Inquire
]
DIRECTIONS – Apply "Spatter-Mask" as is, without dilution, via spray or cloth to surfaces to be welded. Welding can resume immediately after application. Following welding, rinse surface with water and apply rust inhibitor ("Rust-Proof 305" or "Rust-Guard 252" solution, as required. |
| "SPATTER-MASK" The Aerosol |
| "SPATTER-MASK", the Aerosol, features the outstanding properties of the original "SPATTER-MASK", and the convenience of aerosol packaging. The unique composition of "SPATTER-MASK", the Aerosol, is that unlike the standard aerosols on the market, no hazardous components are added. [ Inquire ] |
| "SUMP-AID" METALWORKING MACHINE SUMP CLEANER |
| Davies "Sump-Aid" is strong
medicine for heavily soiled, odorous machine sumps. Special cleaners and
pentrants quickly attack and remove tramp oil, swarf, and other typical
machine sump soils. A unique dispersant package is incorporated to aid
in microbial displacement, thus eliminating order at the source. Studies
have shown that proper sump cleaning procedures with "Sump-Aid" can extend
fluid life up to three times. The cost of machine sump cleaning with "Sump-Aid"
actually save the machine operator money in lower coolant usage. [
Inquire
]
DIRECTIONS – "Sump-Aid" is diluted with water from 1:10 to 1:20 depending on cleaning conditions; a starting point would be 1:15. Machine Cleaning Procedure The cleaning operation is –
|
| "SUPER BEADS" GLASS BEADS |
| "Super Beads" are
manufactured from a high grade optical crown glass, lead free, soda lime
type, with a minimum silica content of 68%. "Super Beads" have a minimum
of free iron.
Because of their round shape, glass beads are not abrasive and consequently do not remove any of the base metal on the part being blasted. For this same reason they do not imbed into the surface, and so no surface residue remains on the metal to be removed in subsequent operations. In other words, blasting with glass beads leaves metallurgically clean surface. [ Inquire ] In cleaning operations the fact that glass bead blasting produces a metallurgically clean surface is of particular importance. Equally important, however, is that fact that such a surface can be produced in seconds on most all materials regardless of the nature of the foreign matter or contaminates to be removed. Even tough mill scale is quickly and efficiently removed without dimensional changes in the part. Glass bead blast cleaning in preparation for painting or plating eliminates many intermediate steps such as neutralizing and drying. Cleaning of deposits and corrosion as found in internal combustion engines, furnaces and process equipment is done economically fast and safe. Other cleaning applications include:
|
| "SUPER-FLO" FILTER POWDER |
| "Super-Flo" is one
of the very highest quality filter powders on the present day market. It
will give you "sharp" filtration that removes all thermophiles and unwanted
solids. The unmatched purity of "Super-Flor" results in a lower net density,
providing greater surface coverage . . . users report substantial filtration
economy.
"Super-Flo" Filter Powder is a specially process grade of diatomaceous earth designed for top filtration efficiency. "Super-Flo" –
How does "Super-Flo" remove suspended solids from a liquid? "Super-Flo" is first deposited on the filter screen or cloth by circulating the liquid to form a filter cake which is the true filtering surface. The suspended solids are trapped in this porous filter cake with the aid of the diatomite which catches the soil. How to use "Super-Flo" In recent
years the recommended amount of diatomite for pre-casting a filter was
10 lbs. per 100 sq. ft. of filter area. However, with filters becoming
larger
and more complicated, it is difficult to have a pattern of internal flow
so good that the filter aid will be deposited evenly on the filter surface.
All filtration engineers do recommend 10 to 20 lbs. per 100 sq. ft. in
order to have the filter powder properly distributed over all the elements.
10 lbs. of "Super-Flo" per 100 sq. ft. of filter area will give a pre-coat
thickness of approximately 1/16" . . . the use of extra filter powder on
pre-coat will help keep the filter elements cleaner for longer periods
of time.
|
| "SUPER-GLIDE" SILICONE PUMP-SPRAY LUBRICANT |
| "Super-Glide" lubricates weather
stripping, auto door seals, window channels, emergency brakes, power windows,
and carburetor linkage. Winter treatment prevents freezing of door locks,
handles, and trunk lids. Many molding applications can use "Super-Glide"
as an effective and low-cost mold release agent. For a most effective aerosol
alternative, Davies "Sure-Shot" portable sprayers can be used.
[ Inquire ] |
| "THREAD & TAP OIL" NO. 125 FLOOD LUBRICANT FOR ALUMINUM, ZINC |
| Davies "Thread & Tap Oil No.
125" is an ideal flood lubricant for severe machining operations on
Aluminum, Zinc Die cast, and other metals. The outstanding lubricity and
EP (extreme pressure) additives, enable soft metal machining to excellent
finish. Severe machining operations, such as threading and tapping, cannot
be accomplished using water diluted synthetic nor soluble oils. The extreme
lubricity requirement of this type of machining makes "Thread & Tap
Oil No. 125" an ideal and demand product.
DIRECTIONS – "Thread & Tap Oil No. 125" is used as is in a machine sump, without dilution. The viscosity (thickness) of the product has been adjusted to enable proper flow through machine circulation pumps. For very small applications, the product can be hand sprayed onto parts to help machining. [ Inquire ] |
| "TRAMP-PAD" TRAMP OIL ABSORBER |
| The D. W. Davies & Co., Inc.
"Tramp-Pad" is specifically designed to absorb tramp oils and dissolved
greases. The 18" x 18" pad will not absorb water, metal working coolants
or cleaners/degreasers – that’s why it floats on the surface. Just place
the "Tramp-Pad" on the fluid reservoir and let it go to work for you Some
of our customers use "Tramp-Pads" in industrial washers to remove oil from
the surface.
Amazingly, tramp oils and greases disappear along with a lot of other potential problems. Most importantly, the "Tramp-Pad" will help extend fluid life or improve the cleaning capacity of your degreasers. [ Inquire ] |
| "TUFF-KUT 725" HEAVY DUTY MACHINING LUBRICANT |
| Davies "Tuff-Kut 725" is an
ideal flood lubricant for severe machining operations on multi metals.
The outstanding lubricity and EP (extreme pressure) additives, enable low
to mid-RPM machining to produce a high quality finish. Severe machining
operations such as threading and tapping, cannot be accomplished using
diluted synthetics nor soluble oils. The extreme lubricity requirement
of this type of machining makes "Tuff-Kut 725" the product choice. [
Inquire
]
DIRECTIONS – "Tuff-Kut 725" is used as is in a machine sump without dilution. The viscosity (thickness) of the product has been adjusted to enable proper flow through machine circulation systems. For very small applications, the product can be hand sprayed on to parts to help machining. Residual "Tuff-Kut 725" provides effective rust protection on machined parts. |
| "ULTRA-LUB" |
| "Ultra-Lub" is a concentrated
lubricant having experienced very wide acceptance in industry as a very
high quality lubricating agent and most economical to use due to being
a concentrate for user to add their own water. [
Inquire
]
The following are a few reasons for the very high success this product has had with industry.
DIRECTIONS – Use without dilution to wipe or brush pipe joints. Gasketing or ring seals should also be treated. Enough compound should be used to produce a continuous slick surface. Delayed setting action of the compound will allow some reworking of pipe joints when necessary. Note: Not intended for underwater use and cannot be successfully applied to joints that are under water. Packaging: Available in 450# drums. "Ultra-Lub" will provided superb lubrication with an extremely low cost . . . one of the highest quality lubircants on the market and end usage far more economical than that of ordinary lubricants due to "Ultra-Lub" being a concentrate for end user to add their own water. |
| "VANISHING OIL" NON-RESIDUAL, SPRAY-MIST MACHINING FLUIDS |
| D. W. Davies & Co., Inc.
has a complete line of "Vanishing Oils" which are used for spray-mist
or roller applications for various machining and forming operations. These
products are not used in recirculating sump application, but are sprayed
or mist applied, or drip roller applied directly to the point of machining.
These products are aptly named, as they cool and lubricate, but then evaporate,
‘vanish’ without leaving residual on the machined surface. The various
"Vanishing Oils" listed below have different cooling and lubricating properties,
and are designed to satisfy most machining operations that require this
product type. As these products are designed to not leave residuals, they
only support short term corrosion inhibition. [
Inquire
]
"Vanishing Oil 100" is a standard, average type product intended for use where economy is of prime concern. This product features the fastest evaporation rate of all our "Vanishing Oils" and outstanding cooling. "Vanishing Oil 125" is a slightly slower dry formula than No. 100, but features improved lubrication. Cooling at point of machining is excellent, and product evaporates rapidly. "Vanishing Oil 219" is our most popular formula, as this product features maximum lubrication for a vanishing oil. Cooling is still excellent and due to increased lubrication tool breakage is minimized and tool life is greatly increased. Due to the lubricity additives, there is a very slight , almost undetectable residue left on machined parts. "Vanishing Oil 219" is truly a premium product. "Vanishing Oil 300" has a slow evaporation rate, but features the highest flash point. For mild machining operations and easy to machine metals, this product would be appropriate with its lesser cooling and lubricating properties. |
| "WAY-N-SLIDE" OILS |
| Way-N-Slide #250 has the same boundary lubrication and anti-wear properties as #100 but has additional EP (extreme pressure) additives for severe machining applications. [ Inquire ] |
WE ACCEPT ALL MAJOR CHARGE CARDS
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